Vw swing axle diagram pdf

Capitol drive milwaukee, wi 53212 800 5588955 fax 414 9632045 transmission west transmission west build vw transmissions to factoryspec and custom high performance, for offroad, sand and drag racing applications. This is a remanufactured, stock vw swingaxle transmission for 1968 and older vw beetles and some ghias. Replace the entire axle or fix any broken part with the same top quality c. A common mistake people make is to not torque these properly. Swing axle transmission rear axle tube flange gasket most cars will use 4 to 6 gaskets per side part number.

Swing axles are available for drag cars, 6168 bug, and all type iii cvs. Make sure the drum doesnt rub on the backing plate. All data for years, ring and pinions, conversions and final drives for aircooled t1 transaxles, swing axle and irs. Net, and i have a 69 std beetle with irs rear that i. These are genuine vw replacement parts from vw of brazil. The different torsion bar lengths fit in most if not all, it is the spring plates and end covers that do the adapting to the longer or shorter bars. Models up to 1958 were only swing axle and used 24 916 length torsion bars. Swing axles transmissions can easily be identified by the enclosed swing axle tube with a single axle boot on the transmission end of the axle tube. These vw swing axles, type 1 1968 are 28 716 long, each. Volkswagen swing axle transmission 1962 thru 1968, 12 volt 4 speed manual gear box.

A 67 trans will bolt into any torsion housing made after 62, and earlier ones if you change out the front mount bracket. Avoid transmission damage with 4340 chromoly independent rear suspension race axles for your offroad or street vw. Unfortunately, there is no diagram in my haynes manual certainly not in muir that shows the assembly sequence. You see, when vw switched to the irs suspension they added two little brackets to the floorpan, just behind the torsion housings and on the outside of the framehorns, to support the new swingarms that were needed for the new suspension. Type 1 vw bug, beetle, karmann ghia 1962 thru 1968 type 3 squareback, fastback, notchback 1962 thru 1968 manx buggies 1962 thru 1968. Vw rear irs suspension kit 3x3 trailing arms, 002 bus trans 930 cvs. Suspension tuning tips for type 1 swingaxle beetles, irs beetles and buggies street and autox my name is greg ward, i am a guest writer for aircooled. Back then the vw aftermarket wasnt what it would later become and a corvair was a cheap way to double the power with a trip to the wrecking yard.

New genuine vw axle tubes weddle industries racing. Totally different machine, but has the same concept. You get wholesale prices here and we ship worldwide where others wont. Swingaxle transaxle parts at evwparts vw parts for air. I understand how to use a puller to pull the axle tube off of the axle with bearings still on, but i was wondering what the procedure is for putting the new bearings on. The vw transaxle is fascinating study for the compactness of its design. Transmission components scat vw volkswagen aftermarket.

It is likely that your vw s wiring has been tampered with by different owners over the years. If you are thinking about using a gl5 gear oil understand that it was designed for the automatic final drive only and for newer cars. These must be torqued to 253 footlbs per the vw book. Swing axle rear bearing installation i am just about to remove the trans axle with tubes attached 1967. Highperformance volkswagen axles for both irs and swing axle vehicles. Take the guess work out of your parts list and order one of empis vw i. Installation and technical instructions for swayaway products. A swing axle is a simple type of independent rear wheel suspension designed and patented by edmund rumpler in 1903. Will the axle hold this or will i need to upgrade to a bus trans. Appletree automotive offers a complete line of vw transmission swing axles. This is your easiest, quickest and most convenient way to replace a malfunctioning transmission in your 1968 or older vw beetle or ghia. In my case, i removed the axles 15 years ago and am now planning the reinstallation.

Below is a list of all available instructions for swayaway products. The axles are made from 4340 chromoly and feature high strength cold formed rolled splines. Type 3s used 24 1116 length torsion bars up to 1968. T1 rear suspension types free vw technical guide from limebug. But if youre no sure, first select the appropriate diagram for your transmission, then choose the reference number for each part you want. Irs independent rear suspension transmissions were used from 1969 and on. Axle tube retainer gasket,3 mm for cars with swing axle transmissions. Torsion bar is not visible view a 19461959 swing axle extends 3 on both sides view b 19601968 swing axle flush. Irs axles are 33 spline and available in lengths from 15 58. Installation and technical instructions for swayaway. Swing axle transmissions ran from 19461968 on a stock aircooled vw beetle or bug. Aircooled vw t1 and t2 split screen gearbox reference table. The reason for this difference is the presence of reduction gears on the rear of the transporter.

How to make a jig to adjust the shifter forks on a vw bugbeetle transmission. I know bracing the trans axle and engine mounts helps out a but per gene bergs suggestions, but what else can i do. Before i can explain how gear shifts are accomplished, lets get familiar with basic components using the same identification numbers in bentleys cutaway diagram. All the decisions and aspects of when you are either rebuilding a transaxle, or exchanging it.

Swayaways volkswagen axles are manufactured from aircraft grade alloy steel, heattreated, and centerless ground. How to install atomwerk drop or raise spring plates live demo duration. Of more general interest, is an explanation of how it works its magic as your change gears. The transaxle code is stamped into the starter side of type1 transmissions, approximately midway between the axle housing and the backup light switch see photo. Whether its drag racing, sand or offroad, they will give you the dependability you need. Irs stub axle splines are the same as long axle long spline 68 swing axle type 3 swing axle. It allows for independent suspension for all four wheels and works well with the the low output aircooled vw powerplants.

Early style buses also used standard beetle transaxles with reduction boxes on the hubs. The oem kit comes with a pair of brand new complete oem axle tubes with long end castings installed and a pair of quality short axle end castings for those of you running the short axles. Vw beetle 4967 vw karmann ghia 5667 vw bus 5067 vw type 3 6267 two or more may be required for each side. Vw stock swing axle transmission 19621968 moore parts. Rack and pinions, torque generators, mounts and hardware. Sourced direct from vw, these are 12000cc units as fitted to late swing axle beetles, with a final drive ratio of 4. Swayaway super pro axles, 3 shorter type 1, 23 1116, pair. Install the transaxle by reversing the removal procedure. The swing axle will fit the oval mounts but the irs needs to have a relief put in the round mounts for the cvs the forward transaxle mount. Instant shipping estimate add to your cart with options selected stock status. Dec 27, 2009 to fix this problem, take the outer thrust spacers off the swing axles the ones that the axle seal seals against and install them on the irs axles between the drum and the axle nut. Empi 162401 chromoly swing axle wheel bearing axle spacer kit replacement for vw dune buggy bug baja ghia t1 suspension 4. Vehicles older than 1961 may require mounting modifications.

So i have a 67 bug that im going to make into a baja, and im going to use a 2. Class 1 off road race cars usually use a rear suspension and transmission based of the irs vw concept. Swing axle vs irs transmissions dune buggy warehouse. To fix this problem, take the outer thrust spacers off the swing axles the ones that the axle seal seals against and install them on the irs axles between the drum and the axle nut. Swingaxle transaxle parts check out s vw parts catalogs with products from tmi products, scat, techtonics, neuspeed, bosal exhaust, corbeau and more. Vintage vw wiring diagrams repairing the wiring on your aircooled volkswagen can be one of the most complicated and challenging parts of the restoration process. The stock vw transaxles are able to take a lot of abuse and can be built to withstand high horsepower and heavy off road abuse. In the differential assembly of the vw transporter, the ring gear is positioned on the opposite side of that in passenger cars, being on the right side of the unit instead of on the left. This oem vw rhino case comes setup for the late to bearing and to crosshaft bushings, but other than that its a direct replacement for vw beetle, ghia, and type 3 swing axle transmissions from 196169, and vw bus from 196167. Replacement rear axle nut fits swing axle type 1 and 3 from 66 and earlier. Please practice handwashing and social distancing, and check out our resources for adapting to these times. Swing axle rear suspension was used in all beetles until 196869.

Adding gaskets increases clearance and loosens axle tube. Features the removal and replacement of older volkswagen swing axle transmission and the newer independent rear suspension i. Unfortunately too, all i have are the parts and worse the hub parts are mixed in with the axle attachment parts behind the tube flange. Since you are building a rail i am ignoring the difference in axle length that comes with 6768 rear ends. Replacement rear axle nut fits later swing axle cars and all irs type 1 and 3.

Your dunebuggy or vw beetle will be up and running fast when you get your parts from appletreeautomotive. This was a revolutionary invention in the automotive industry, allowing wheels to react to irregularities of road surfaces independently, and enable the vehicle to maintain a strong road holding. Vw transmission diagrams if you know the correct vw part numbers for the parts youre looking for thats always best. Refer to the irs rear suspension for directions with regards to the bumpstop plate. You will get your core money back after core is inspected and received in good rebuildable condition. This is your easiest, quickest and most convenient way to replace a malfunctioning transmission in your 1969 or older vw beetle or ghia. Net, and i have a 69 std beetle with irs rear that i run in the hillclimb circuits in australia. We have been rebuilding vw transmissions for over 30 years and every rebuilt vw transmission goes thru a rigorous process of cleaning, inspecting, rebuilding and testing to ensure that it will function. If you know the correct vw part numbers for the parts youre looking for thats always best.

With 66 and earlier vehicles with short axles, you will find that the wheel may be too far inboard and may require spacing to prevent interference with the shock tower and spring plate typically. The middle diameter of these axles is not tapered like stock axles. Youll find your best value of price, quality parts and service here at. New transaxles with a real 5 year warranty stock vw swing axle gear boxes with 5 year warranty. You must trade a swing for swing, irs for irs, 12v for 12v and so on. Transaxle code guide the table below provides information that will allow for crossreferencing the transaxle code. The new axle tube kit is just what you need when building and installing a new swing axle transaxle in your car. Classic vw bus straight swing axle conversion 2612. Fortunately, the design of the vw swing axle is such that the pinion gear is right in the center of the case. Vw rear irs suspension kit 3x3 trailing arms, 091 bus trans 930 cvs.